India's first reverse jacking for ammonia tank dismantling. Zero incidents. HSSE trained workforce. HAZOP compliant operations.
HAIL is the only company in India to have successfully executed ammonia tank dismantling using the proprietary reverse jacking method. At Birla Copper Ltd., Dahej, Gujarat, we dismantled a complete double-wall ammonia tank facility including a 55-metre flare stack — with zero incidents, zero environmental releases, and full HSSE compliance.
Ammonia storage tanks (single wall and double wall), ammonia refrigeration systems, flare stacks, process columns, reactors, boilers, heat exchangers, pressure vessels, pipe racks, structural steel, and all associated plant equipment. From fertiliser plants to chemical complexes to copper smelters — we handle the most hazardous dismantling operations in India.
Traditional tank dismantling involves cutting from the top down at dangerous heights. HAIL's reverse jacking method lowers each shell course to ground level before cutting — eliminating work at height, reducing risk, and enabling precision dismantling in brownfield environments where adjacent plant is operating. This innovation is a first in India and has been executed with a zero-incident track record.
Every dismantling project begins with comprehensive safety studies of aged plants and equipment. Our engineers design customised safe dismantling procedures specific to each facility. HAZOP studies, risk assessments, nitrogen purging protocols, gas monitoring, confined space entry procedures — every step is engineered before a single cut is made. Our workforce is HSSE trained and equipped with cranes, man lifts, scaffolding, and all required safety equipment.
Beyond ammonia tanks, HAIL provides complete plant dismantling services for aged refineries, petrochemical complexes, fertiliser plants, chemical factories, and industrial facilities. We handle refinery shutdowns, turnaround support, and systematic decommissioning of entire production units. All dismantled material is weighed, documented, and transported safely per client and regulatory requirements.
Dismantling of Ammonia Tank Facility at Birla Copper Ltd., Dahej, Gujarat. Client: M/s Ostwal Phoschem (India) Limited. Scope: Complete dismantling of double-wall ammonia tank and 55m flare stack using reverse jacking methodology. Status: Ongoing with zero incidents.
India's only reverse jacking experts. Zero incident track record. HSSE trained workforce. Safety studies included.
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